Introduction 4Instrument Cluster 12Warning and control lights 12Gauges 16Entertainment Systems 20AM/FM stereo 20AM/FM stereo with CD 22AM/FM stereo ca
These are some of the symbols you may see on your vehicle.Vehicle Symbol GlossarySafety AlertSee Owner’s GuideFasten Safety Belt Air Bag-FrontAir Bag-
How to use the automatic locking mode• Buckle the combination lap andshoulder belt.• Grasp the shoulder portion andpull downward until the entirebelt
BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED ifthe seat belt assembly “automatic locking retractor” feature orany other seat belt function is not oper
• 4–door Super CabTo adjust the shoulder belt height, push the button and slide the heightadjuster up or down. Release the button and pull down on the
• 1st row center seating positionThe lap belt does not adjust automatically.Insert the tongue into the correctbuckle (the buckle closest to thedirecti
Conditions of operationIf... Then...The driver’s safety belt is notbuckled before the ignitionswitch is turned to the ONposition...The safety belt war
If... Then...The driver’s safety belt isbuckled before the ignitionswitch is turned to the ONposition...The BeltMinder feature will notactivate.The fo
Reasons given... Consider...“The people I’m with don’twear belts”Set the example, teen deaths occur 4times more often in vehicles withTWO or MORE peop
• the parklamps/headlamps are in OFF positionTo reduce the risk of injury, do not deactivate/activate the BeltMinder feature while driving the vehicle
Do not use extensions to change the fit of the shoulder beltacross the torso.Safety belt maintenanceInspect the safety belt systems periodically to ma
Important SRS precautionsThe SRS is designed to work withthe safety belt to help protect thedriver and right front passengerfrom certain upper body in
Vehicle Symbol GlossaryPower WindowsFront/RearPower Window LockoutChild Safety DoorLock/UnlockInterior LuggageCompartment ReleaseSymbolPanic Alarm Eng
Do not attempt to service, repair, or modify the air bagsupplemental restraint systems or its fuses. See your Ford orLincoln Mercury dealer.The front
How does the air bag supplemental restraint system work?The air bag SRS is designed toactivate when the vehicle sustainssufficient longitudinal decele
If the air bag has deployed, the air bag will not functionagain and must be replaced immediately. If the air bag is notreplaced, the unrepaired area w
Passenger air bag ON/OFF switch (if equipped)An air bag ON/OFF switchhas been installed in thisvehicle. Before driving, alwayslook at the face of the
An infant in a rear-facing seat faces a high risk of serious or fatalinjuries from a deploying passenger air bag. Rear facing infantseats should NEVER
If your vehicle has rear seats, always transport children who are12 and younger in the rear seat. Always use safety belts andchild restraints properly
• the child has a medical condition which, according to the child’sphysician, makes it necessary for the child to ride in the front seat sothat the dr
• the child has a medical condition that, according to the child’sphysician, makes it necessary for the child to ride in the front seat sothat the dri
Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child frominjury in a collision.Alwa
Booster seats should be used until you can answer YES to ALL of thesequestions:• Can the child sit all the way backagainst the vehicle seat back withk
WARNING LIGHTS AND CHIMESStandard instrument cluster (manual transmission)Standard instrument cluster (automatic transmission)Harley—Davidson instrume
The shoulder belt should cross the chest, resting snugly on the center ofthe shoulder. The lap belt should rest low and snug across the hips,never up
• Review and follow the informationpresented in the Air bagsupplemental restraint system(SRS) section in this chapter.• Use the correct safety belt bu
Installing child safety seats with combination lap and shoulderbelts1. Position the child safety seat in aseat with a combination lap andshoulder belt
3. While holding the shoulder andlap belt portions together, route thetongue through the child seataccording to the child seatmanufacturer’s instructi
7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with knee on thechild seat.8. Al
The SuperCab rear seat has three straps behind the top of the seat backthat function as both routing loops for the tether straps and anchorloops.The t
installing the child seat. Refer to the Rear folding seat system with loadfloor section in this chapter for information on how to operate the rearseat
6. Refer to the Installing child safety seats in combination lap andshoulder belt seating positions section of this chapter for furtherinstructions to
3. Install the child safety seat tightlyusing the vehicle belts. Follow theinstructions in this chapter.4. Tighten the tether strapaccording to the ch
NOTICE TO UTILITY VEHICLE AND TRUCK OWNERSUtility vehicles and trucks handledifferently than passenger cars inthe various driving conditions thatare e
Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate
Power is supplied to all four wheelsthrough a transfer case or powertransfer unit. 4WD vehicles allowyou to select different drive modesas necessary.
• Narrower — to provide greatermaneuverability in tight spaces,particularly in off-road use.As a result of the above dimensionaldifferences, SUV’s and
and one-half (1 1/2) times as well on the government course as a tiregraded 100. The relative performance of tires depends upon the actualconditions o
• Tire Identification Number (TIN): A number on the sidewall ofeach tire providing information about the tire brand andmanufacturing plant, tire size
Every day before you drive, checkyour tires. If one looks lower thanthe others, use a tire gauge to checkpressure of all tires and adjust ifrequired.A
Always inflate your tires to the Ford recommended inflation pressureeven if it is less than the maximum inflation pressure information foundon the tir
5. Repeat this procedure for each tire, including the spare.Note: Some spare tires require higher inflation pressure than the othertires. Check the ti
TIRE REPLACEMENT REQUIREMENTSYour vehicle is equipped with tires designed to provide a safe ride andhandling capability.Only use replacement tires and
of the same size, speed rating, and load carrying capacity as the otherroad tires as soon as possible.When driving with the temporary spare tire do no
• Use snow chains on the end of the vehicle with the dissimilar sparetire/wheelThe usage of a dissimilar spare tire/wheel can lead to impairment of th
position. If the brake system warning light does not illuminate at thistime, seek service immediately from your dealership. Illumination afterreleasin
Tool LocationJack handle and lug wrench Regular cab: Fastened to floorbehind front seatSuper Cab: Fastened to floorunder rear seatCrew Cab: Fastened t
2. Attach the spare tire lock key (A)to the jack handle (B).3. Fully insert the jack handlethrough the bumper hole and intothe guide tube. The key and
To help prevent the vehiclefrom moving when youchange a tire, be sure the parkingbrake is set, then block (in bothdirections) the wheel that isdiagona
7. Position the jack according to the following guides:• Front (4x2)• Front driver side (4x4)Note: Make sure the jack fits ontothe flat area on the ou
• Rear (including F-350 Dual Rearwheel [DRW] vehicles)Never use the front or reardifferential as a jacking point.To lessen the risk ofpersonal injury,
The following steps apply to F–350 DRW and F–450/F–550vehicles only:12. Slide the notched end of thejack handle over the release valveand use the hand
• Front: F–450/F–550• Rear: F-450/F-55014. Insert the jack handle into thepump linkage.15. Use an up-and-down motionwith the jack handle to raise thew
The following steps apply to all vehicles:19. Remove the jack and fullytighten the lug nuts in the ordershown. Refer to Wheel lug nuttorque specificat
Stowing the flat/spare tireNote: Failure to follow spare tire stowage instructions may result infailure of cable or loss of spare tire.1. Lay the tire
Bolt size Wheel lug nut torque*lb.ft. N•mM14 x 1.5 150 200* Torque specifications are for nut and bolt threads free of dirt andrust. Use only Ford rec
Four wheel drive low: Illuminateswhen four-wheel drive low isengaged.Four wheel drive indicator:Illuminates when four-wheel drive isengaged.Speed cont
Information on “P” type tiresP215/65R15 95H is an example of atire size, load index and speedrating. The definitions of theseitems are listed below. (
Note: You may not find this information on all tires because it is notrequired by federal law.Letter rating Speed rating - mph (km/h)M 81 mph (130 km/
12. Treadwear, Traction and Temperature Grades• Treadwear: The treadwear grade is a comparative rating based on thewear rate of the tire when tested u
Additional information contained on the tire sidewall for “LT” typetires“LT” type tires have some additionalinformation beyond those of “P”type tires;
Information on “T” type tires“T” type tires have some additionalinformation beyond those of “P”type tires; these differences aredescribed below:T145/8
TIRE CAREImproper or inadequate vehicle maintenance can also cause tires to wearabnormally. Here are some of the important maintenance items:Tire wear
Safety practicesDriving habits have a great deal to do with your tire mileage and safety.• Observe posted speed limits• Avoid fast starts, stops and t
The tires should also be balanced periodically. An unbalanced tire andwheel assembly may result in irregular tire wear.Tire rotationRotating your tire
• Rear Wheel Drive (RWD)vehicles/Four Wheel Drive(4WD)/All—Wheel Drive (AWD)vehicles (front tires at top ofdiagram)REVIEW COPY2005 F250/350/450/550 (f
• DRW – Six tire rotationIf your vehicle is equipped with dualrear wheels it is recommended thatfront and rear tires (in pairs) berotated only side to
GAUGESSpeedometer: Indicates the current vehicle speed.Standard instrument clusterHarley—Davidson instrumentclusterEngine coolant temperaturegauge: In
SNOW TIRES AND CHAINSSnow tires must be the same size and grade as the tires youcurrently have on your vehicle.Note: Do not use snow chains on front t
Cargo Weight – includes all weight added to the Base Curb Weight,including cargo and optional equipment. When towing, trailer tongue loador king pin w
GVW (Gross Vehicle Weight) – is the Vehicle Curb Weight + cargo +passengers.GVWR (Gross Vehicle WeightRating) – is the maximumallowable weight of the
GCW (Gross Combined Weight) – is the weight of the loaded vehicle(GVW) plus the weight of the fully loaded trailer.GCWR (Gross Combined Weight Rating)
Exceeding any vehicle weight rating limitation could result inserious damage to the vehicle and/or personal injury.Steps for determining the correct l
pounds, the calculation would be: 1400 – (2 x 220) – (12 x 100) =1400–440–1200=–40pounds; no, you do not have enough cargocapacity to carry that much
weight and the driver’s weight from the GCWR listed for your vehicle inthe following chart/table given its series, engine, transmission and driveaxle
Maximum GCWR - lb. (kg.)Engine Rear axleratioManualtransmissionAutomatictransmissionF–350 Dual Rear Wheel (DRW)5.4L 3.73 15000 (6804) 16500 (7484)4.10
Maximum Trailer/Hitch LimitsTrailer/HitchTypeF-250/F-350Single RearWheel (SRW)F-350 DualRear Wheel(DRW)F-450/F-550Conventional 12500 (5670) 12500 (567
Trailer brakesElectric brakes and manual, automatic or surge-type trailer brakes aresafe if installed properly and adjusted to the manufacturer’sspeci
Odometer: Registers the total miles (kilometers) of the vehicle.• With Mini Message Center• With Full Message CenterRefer to Message Center in theDriv
• If the electrical connection is lost, the indicator will flash red. If theconnection is lost while the vehicle is stationary, the indicator will tur
3. When a trailer with electric brakes is plugged in, the trailer connectionindicator will illuminate green on the TBC and the GAIN setting displaywil
Points to Remember:• Brake System Interaction: The TBC interacts with the brakesystem of the vehicle, including ABS. Therefore, if these systems areno
type (All-Season or All-Terrain) or is from a different manufacturerother than the road tires on your vehicle, your spare tire is considered“temporary
ALL REAR WHEEL DRIVE (RWD) VEHICLESThis applies to all cars and 4x2 trucks/sport utilities with rear wheeldrive capability.An example of recreational
STARTINGPositions of the ignition1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning.2. LOCK, lo
Extended idling at high engine speeds can produce very hightemperatures in the engine and exhaust system, creating the riskof fire or other damage.Do
If starting a vehicle with an automatic transmission:1. Make sure the parking brake isset.2. Make sure the gearshift is in P(Park).If starting a vehic
• Turn the key to 4 (ON) withoutturning the key to 5 (START).12345REVIEW COPY2005 F250/350/450/550 (f23), Owners Guide (post-2002-fmt) (own2002),Marke
Make sure the corresponding lights illuminate or illuminate briefly. If alight fails to illuminate, have the vehicle serviced.• If the driver’s safety
Tachometer: Indicates the enginespeed in revolutions per minute.Driving with your tachometerpointer continuously at the top ofthe scale may damage the
Using the engine block heater (if equipped)Use of an engine block heater isstrongly recommended if you live ina region where temperatures reach-10°F (
BRAKESOccasional brake noise is normal. If a metal-to-metal, continuous grindingor continuous squeal sound is present, the brake linings may be worn-o
Parking brakeTo set the parking brake, press theparking brake pedal down until thepedal stops.The BRAKE warning lamp in theinstrument cluster illumina
If you’re parking your vehicle on a grade or with a trailer, press and holdthe brake pedal down, then set the parking brake. There may be a littlevehi
PREPARING TO DRIVE YOUR VEHICLEUtility vehicles have a significantly higher rollover rate thanother types of vehicles.In a rollover crash, an unbelted
When the key is in the ignition and in the OFF position, theautomatic transmission shift lever can be moved from the P(Park) position without the brak
Understanding the shift positions of the 5–speed automatictransmissionThis vehicle is equipped with an adaptive Transmission Shift Strategy.Adaptive S
N (Neutral)With the gearshift lever in N (Neutral), the vehicle can be started and isfree to roll. Hold the brake pedal down while in this position.D
3 (Third)Transmission operates up to third gear only.Used for improved traction on slippery roads. Selecting 3 (Third)provides engine braking.2 (Secon
To start the vehicle:1. Make sure the parking brake is fully set.2. Press the clutch pedal to the floor, then put the gearshift lever in theneutral po
Transmission fluid temperature gauge (automatic transmissiononly): If the gauge is in the:Normal area (normal) - thetransmission fluid is within theno
Maximum downshift speeds16-speed transmissionShift from: Transfer case position (if equipped)22H or 4H 4LD(Overdrive) -445 mph (72 km/h) 16 mph (26 km
Removing the keyTurn the ignition off, push therelease lever (located above theignition), then turn the key towardyou and remove the key.REVERSE SENSI
The RSS detects obstacles up to 6feet (2 meters.) from the rearbumper with a decreased coveragearea at the outer corners of thebumper, (refer to the f
If your vehicle sustains damage to the rear bumper/fascia, leavingit misaligned or bent, the sensing zone may be altered causinginaccurate measurement
LOW (4WD Low) can be engaged, the vehicle speed must bebelow 3 mph (5 km/h) with the brake pedal depressed and thetransmission in N (Neutral). This ve
• LOW RANGE – momentarilyilluminates when the ignition isturned to the ON position.Illuminates when 4L (4x4 Low) isengaged.Using a manual 4WD system (
Shifting from 4H (4WD High) to 2H (2WD High)Move the transfer case lever to 2H(2WD High) at a stop or anyforwardspeed up to 55 mph (88 km/h).With the
4. Move the transfer case shift leverthrough N (Neutral) directly to 4H(4WD High) or 2H (2WD High).5. If the transfer case will notdisengage from 4L (
4H (4WD High) – For winter and off-road conditions. Sends power tofront and rear wheels.4L (4WD Low)– For low-speed off-road applications that require
4. Move the 4WD control to the 4x4LOW position.5. Hold the shift conditions until theLOW RANGE indicator lightilluminates.6. If the LOW RANGE indicato
Locks and Security 80Keys 80Locks 80Seating and Safety Restraints 90Seating 90Safety restraints 97Air bags 108Child restraints 117Tires, Wheels and Lo
AM/FM STEREO SYSTEM (IF EQUIPPED)1./ Tuner: Press tomanually go up or down the radiofrequency. Also use in menu modeto select various settings.2. Audi
Maintain steering wheel control at all times, especially in rough terrain.Since sudden changes in terrain can result in abrupt steering wheelmotion, m
Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with alower center of gravity.
Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with alower center of gravity.
Power is supplied to all four wheelsthrough a transfer case. On 4WDvehicles, the transfer case allowsyou to select 4WD when necessary.Information on t
Once through water, always try the brakes. Wet brakes do not stop thevehicle as effectively as dry brakes. Drying can be improved by movingyour vehicl
When climbing a steep slope or hill,start in a lower gear rather thandownshifting to a lower gear from ahigher gear once the ascent hasstarted. This r
Avoid sudden braking as well. Although a 4WD vehicle may acceleratebetter than a two-wheel drive vehicle in snow and ice, it won’t stop anyfaster, bec
applications draw auxiliary horsepower from the powertrain, often whilethe vehicle is stationary. In this condition, there is limited cooling airflow
SNOWPLOWINGFord recommends that the Super Duty F-Series used for snow removalinclude the Snow Plow Package Option.Installing the snowplowWeight limits
Operating the vehicle with the snowplow attachedDo not use your vehicle for snow removal until it has been driven atleast 500 miles (800 km).The attac
3. Seek: Press to access thenext/previous strong station ortrack.4. Memory presets: To set astation: Select frequency bandAM/FM; tune to a station, pr
Transmission operation while plowing• Shift transfer case to 4x4 LOW (4WD Low) when plowing in smallareas at speeds below 5 mph (8 km/h).• Shift trans
GETTING ROADSIDE ASSISTANCETo fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program
Canadian customers who require roadside assistance, call1–800–665–2006.If you need to arrange roadside assistance for yourself, Ford MotorCompany will
FUEL PUMP SHUT-OFF SWITCHThis device stops the electric fuel pump from sending fuel to the enginewhen your vehicle has had a substantial jolt.After an
Standard fuse amperage rating and colorCOLORFuseratingMinifusesStandardfusesMaxifusesCartridgemaxifusesFuse linkcartridge2A Grey Grey — — —3A Violet V
To remove a fuse use the fuse pullertool provided on the fuse panelcover.To reinstall the cover, align andengage the two hooked clips at thebottom of
The fuses are coded as follows.Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description1 15A* Adjustable pedals2 10A* Cluster3 10A*
Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description15 — Not used16 — Not used17 15A* Exterior lamps18 20A* Flasher, Brake On-O
Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description40 20A* Fuel pump41 10A* Instrument cluster42 15A* Delayed accessory43 10A*
Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description304 — Not used305 Full ISO relay Upfitter control306 Full ISO relay Delayed
AM/FM STEREO/ SINGLE CD SOUND SYSTEM (IF EQUIPPED)1./ Tuner: Press tomanually go up or down the radiofrequency. Also use in menu modeto select various
The high-current fuses and relays are coded as follows.Fuse/RelayLocationFuse AmpRatingPower Distribution BoxDescription1 30A* Wipers2 40A* Blower3 30
Fuse/RelayLocationFuse AmpRatingPower Distribution BoxDescription12 2A** Brake pressure switch13 15A** Daytime Running Lamps (DRL)14 — Not used15 15A*
Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted.Do not attempt to push-start your vehicle. Automatictransmissions
Connecting the jumper cables1. Connect the positive (+) jumper cable to the positive (+) terminal ofthe discharged battery.Note: In the illustrations,
3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery.4. Make the final connection of the negative (-) cable to an ex
3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables.Removing the jum
3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery.4. Remove the jumper cable from the positive (+) terminal of
WRECKER TOWINGIf you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, y
If the vehicle is towed by other means or incorrectly, vehicledamage may occur.Ford Motor Company produces a towing manual for all authorized towtruck
GETTING THE SERVICES YOU NEEDAt homeYou must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handli
Treble: Press to adjust the treble setting. Use / / SEEK .Balance: Press to adjust the audio between the left and right speakers.Use/ / SEEK .Fade: Pr
In Canada:Customer Relationship CentreFord Motor Company of Canada, LimitedP.O. Box 2000Oakville, Ontario L6J 5E41-800-565-3673 (FORD)www.ford.caIf yo
In some states (in the U.S.) you must directly notify Ford in writingbefore pursuing remedies under your state’s warranty laws. Ford is alsoallowed a
THE DISPUTE SETTLEMENT BOARD (U.S. ONLY)The Dispute Settlement Board is:• an independent, third-party arbitration program for warranty disputes.• avai
Board membershipThe Board consists of:• Three consumer representatives• A Ford or Lincoln Mercury dealership representativeConsumer candidates for Boa
Oral presentationsIf you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral
unsatisfactory, Ford of Canada participates in an impartial third partymediation/arbitration program administered by the Canadian MotorVehicle Arbitra
details about Ford Extended Service Plan coverage options, or visit theFord ESP website at www.ford-esp.com.GETTING ASSISTANCE OUTSIDE THE U.S. AND CA
Or call:For a free publication catalog, order toll free: 1-800-782-4356Monday-Friday 8:00 a.m. - 6:00 p.m. ESTHelm, Incorporated can also be reached b
WASHING THE EXTERIORWash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is
PAINT CHIPSYour dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam
10. Fast forward: Press tomanually advance in a CD track.11. Rewind: Press to manuallyreverse in a CD track.12. Memory presets: To set astation: Selec
• Cover the highlighted areas to prevent water damage when cleaningthe engine.• 5.4L V8 gasoline engine• 6.8L V10 gasoline enginePLASTIC (NON-PAINTED)
• If tar or grease spots are present, use Motorcraft Bug and TarRemover (ZC-42).WINDOWS AND WIPER BLADESThe windshield, rear and side windows and the
• Remove light stains and soil with Motorcraft Extra StrengthUpholstery Cleaner (ZC-41).• If grease or tar is present on the material, spot-clean the
CleaningFor dirt, use a vacuum cleaner then use a clean, damp cloth or softbrush.First use a damp cloth then wipe with a dry cloth. Allow the area to
Note: Use care when using a power washer to clean the driveline,especially the driveshaft and interfacing components. The high-pressurefluid could pen
SERVICE RECOMMENDATIONSTo help you service your vehicle:• We highlight do-it-yourself items in the engine compartment for easylocation.• We provide a
• Manual transmission:1. Set the parking brake, depress the clutch and place the gearshift in N(Neutral).2. Block the wheels.Note: Do not start your e
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT5.4L V8 gasoline enginesRefer to the 6.0 Liter Power Stroke Direct Injection Turbo DieselOwner’s Guide
6.8L V10 gasoline engineRefer to the 6.0 Liter Power Stroke Direct Injection Turbo DieselOwner’s Guide Supplement for diesel engine component location
WINDSHIELD WASHER FLUIDAdd fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely.Only use a washer
AM/FM STEREO CASSETTE/SINGLE CD SOUND SYSTEM(IF EQUIPPED)1./ Tuner: Press tomanually go up or down the radiofrequency. Also use in menu modeto select
• 5.4L V8 engine• 6.8L V10 engineREVIEW COPY2005 F250/350/450/550 (f23), Owners Guide (post-2002-fmt) (own2002),Market: USA_English (fus)Maintenance a
6. Wipe the indicator clean. Insert the indicator fully, then remove itagain.• If the oil level is between the MIN and MAX marks, the oil level isacce
Engine oil and filter recommendationsLook for this certificationtrademark.Use SAE 5W-20 engine oil.Only use oils “Certified For Gasoline Engines” by t
BATTERYYour vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice.How
Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lightedsubstances to come near th
• The vehicle may need to be driven 10 miles (16 km) or more torelearn the idle and fuel trim strategy.• If you do not allow the engine to relearn its
• 5.4L/6.8LWhen the engine is cold, check the level of the engine coolant in thereservoir.• The engine coolant should be at the “FULL COLD” level or w
Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn youbadly. Also, you can be bur
remove the coolant pressure relief cap on the radiator of a vehicle withan overflow system, follow these steps to add engine coolant.To reduce the ris
Used engine coolant should be disposed of in an appropriatemanner. Follow your community’s regulations and standards for recyclingand disposing of aut
Balance: Press to adjust the audio between the left and right speakers.Use/ / SEEK .Fade: Press to adjust the audio between the front and rear speaker
What you should know about fail-safe cooling (if equipped)If the engine coolant supply is depleted, this feature allows the vehicle tobe driven tempor
Never remove the coolant reservoir cap while the engine isrunning or hot.5. Re-start the engine and take your vehicle to a service facility.Driving th
Observe the following guidelines when handling automotive fuel:• Extinguish all smoking materialsand any open flames beforefueling your vehicle.• Alwa
Use the following guidelines to avoid static build-up when filling anungrounded fuel container:• Place approved fuel container on the ground.• DO NOT
Choosing the right fuelUse only UNLEADED FUEL. The use of leaded fuel is prohibited by lawand could damage your vehicle.Your vehicle was not designed
Many of the world’s automakers approved the World-wide Fuel Charterthat recommends gasoline specifications to provide improvedperformance and emission
Filling the tankThe advertised fuel capacity of the fuel tank on your vehicle is equal tothe rated refill capacity of the fuel tank as listed in the R
5. Follow one of the simple calculations in order to determine fueleconomy:Calculation 1: Divide total miles traveled by total gallons used.Calculatio
Maintenance• Keep tires properly inflated and use only recommended size.• Operating a vehicle with the wheels out of alignment will reduce fueleconomy
EMISSION CONTROL SYSTEMYour vehicle is equipped with various emission control components and acatalytic converter which will enable your vehicle to co
9. Compress (Compression): InCD mode, brings soft and loud CDpassages together for a moreconsistent listening level.10. Repeat: Press to repeat thecur
Please consult your Warranty Guide for complete emission warrantyinformation.On board diagnostics (OBD-II)Your vehicle is equipped with a computer tha
Allow the vehicle to sit for at least eight hours without starting theengine. Then, start the engine and complete the above driving cycle. Theengine m
7. If the fluid is low, add fluid in small amounts, continuously checkingthe level until it reaches the FULL COLD range. Be sure to put thedipstick ba
1. Clean the reservoir cap beforeremoval to prevent dirt and waterfrom entering the reservoir.2. Remove cap and rubberdiaphragm from reservoir.3. Add
Low fluid levelDo not drive the vehicle if the fluidlevel is at the bottom of the dipstickand the ambient temperature isabove 10°C (50°F).Correct flui
If an overfill occurs, excess fluidshould be removed by a qualifiedtechnician.An overfill condition oftransmission fluid may cause shift and/or engage
Checking and adding manual transmission fluid (if equipped)1. Clean the filler plug.2. Remove the filler plug andinspect the fluid level.3. Fluid leve
Checking and adding transfer case fluid (if equipped)1. Clean the filler plug.2. Remove the filler plug andinspect the fluid level.3. Add only enough
AIR FILTER MAINTENANCERefer to the scheduled maintenance guide for the appropriate intervalsfor changing the air filter element.When changing the air
3. Install a new air filter elementinto the tray assembly.4. Return air filter tray to originalposition by pressing firmly on thehandle until all rear
19. CD eject: Press to eject a CD.20. CD slot: Insert a CD label sideup.21. Seek:Press to access theprevious strong station or track.22. Scan: Press f
MOTORCRAFT PART NUMBERSComponent 5.4L V8 engine 6.8L V10 engineAir filter element FA-1634 FA-1634Fuel filter FG-986B FG-986BOil filter FL-820-S FL-820
REFILL CAPACITIESFluidFord PartNameApplication CapacityFront axle Motorcraft SAE80W-90Premium RearAxle LubricantF-250/350(Dana 60 axle)5.8 pints (2.7L
FluidFord PartNameApplication CapacityEngine oil(includes filterchange)-DieselengineRefer to your 6.0L Diesel SupplementFuel tank N/A Mid-ship tank(op
2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmissionfluid requirements are
ItemFord partname orequivalentFord partnumberFordspecificationRear axleMotorcraft SAE75W-140Synthetic RearAxle Lubricant(10.5 inch)1XY-75W140–QL WSL-M
ItemFord partname orequivalentFord partnumberFordspecificationEngine oilMotorcraft SAE5W-20 PremiumSynthetic BlendMotor Oil (US)Motorcraft SAE5W-20 Su
ItemFord partname orequivalentFord partnumberFordspecificationManualtransmission(6-speed)MotorcraftMERCON威 ATF2XT-2-QDX MERCON威AutomatictransmissionTo
ENGINE DATAEngine 5.4L V8 engine 6.8L V10 engineCubic inches 330 415Required fuel 87 octane 87 octaneFiring order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
F–250 Crew CabDimension Body styleCrew Cab4x2, Shortbox -inches(mm)Crew Cab4x4, Shortbox - inches(mm)Crew Cab4x2, Longbox - inches(mm)Crew Cab4x4, Lon
F–350 (except Crew Cab)Dimension Body styleRegular CabChassis Cab- inches(mm)SuperCabChassis Cab- inches(mm)Regular CabStyle Side -inches (mm)SuperCab
1. / Tuner: Press tomanually go up or down the radiofrequency. Also use in menu modeto select various settings.2. Phone/mute: Press to mute theplaying
F–350 Crew CabDimensionBody styleCrew CabChassis Cab -inches (mm)Crew Cab,Short box -inches (mm)Crew Cab,Long box -inches (mm)(1) Overallheight75.9 (1
F–450Dimension Body styleRegularCabChassis 4x2– inches(mm)RegularCabChassis 4x4– inches(mm)SuperCabChassis4x2/4x4 –inches(mm)Crew CabChassis4x2/4x4 –i
F–550Dimension Body styleRegularCabChassisCab 4x2 –inches(mm)RegularCabChassisCab 4x4 –inches(mm)Crew CabChassisCab 4x2 –inches(mm)Crew CabChassisCab
23154REVIEW COPY2005 F250/350/450/550 (f23), Owners Guide (post-2002-fmt) (own2002),Market: USA_English (fus)Maintenance and Specifications293
IDENTIFYING YOUR VEHICLECertification labelThe National Highway Traffic SafetyAdministration Regulations requirethat a Certification label be affixedt
1. World manufacturer identifier2. Brake type and gross vehicleweight rating (GVWR)3. Vehicle line, series, body type4. Engine type5. Check digit6. Mo
GENUINE FORD ACCESSORIES FOR YOUR VEHICLEA wide selection of Genuine Ford Accessories are available for yourvehicle through your local authorized Ford
Splash guardsStep barsTonneau coversWheelsInterior styleConsolesElectrochromatic compass/temperature interior mirrorsFloor matsLeather wrapped steerin
For maximum vehicle performance, keep the following information inmind when adding accessories or equipment to your vehicle:• When adding accessories,
AAccessory delay ...60Air bag supplementalrestraint system ...108–109and child safety seats ...110descrip
Cleaning 238Maintenance and Specifications 245Engine compartment 247Engine oil 249Battery 253Fuel information 261Air filter(s) 278Part numbers 280Refi
4. Aux: Press to toggle betweenFES/DVD and AUX modes. If noauxiliary sources are available, NOAUX AUDIO will be displayed.5. Seek: Press to access the
waxing ...238wheels ...239wiper blades ...241Climate con
filter, specifications ...252, 280recommendations ...252refill capacities ...281specifications ...
KKeyless entry system ...86Keyspositions of the ignition ...175LLampsautolamp system ...40daytime running ligh
Relays ...213Remote entry system ...82illuminated entry ...85locking/unlocking d
fluid, checking and adding(automatic) ...273fluid, checking and adding(manual) ...276fluid, re
16. ON/OFF/Volume: Press to turnON/OFF. Turn to increase/decreasevolume.If the volume is set above a certainlevel and the ignition is turned off,the v
• Station overload: When you pass a broadcast tower, a stronger signalmay overtake a weaker one and play while the weak station frequencyis displayed.
jammed. It is recommended that homemade CDs be identifiedwith permanent felt tip marker rather than adhesive labels. Ballpoint pens may damage CDs. Pl
HEATER ONLY SYSTEM (IF EQUIPPED)1. Fan speed adjustment: Controls the volume of air circulated in thevehicle.2. Temperature selection: Controls the te
To aid in side window defogging/demisting in cold weather:1. Select.2. Modulate the temperature control to maintain comfort.3. Set the fan speed to th
: Distributes outside air through the instrument panel vents, floorvents and center console vents (if equipped).OFF: Outside air is shut out and the c
AUTOMATIC TEMPERATURE CONTROL SYSTEM (IF EQUIPPED)Press the AUTO and(floor/defrost) controls at the same time andhold for one second to switch between
6. (Floor): Distributes air through the floor vents.7.(Panel/floor): Distributes air through the instrument panel vents,floor vents and center console
• To improve the A/C cool down, drive with the windows slightly openfor 2–3 minutes after start up or until the vehicle has been “aired out.”For maxim
CALIFORNIA Proposition 65 WarningWARNING: Engine exhaust, some of its constituents, andcertain vehicle components contain or emit chemicals known toth
HEADLAMP CONTROLTurns the lamps off.Turns on the parking lamps,instrument panel lamps, licenseplate lamps and tail lamps.Turns the headlamps on.Autola
Foglamp control (if equipped)The headlamp control also operatesthe foglamps. The foglamps can beturned on only when the headlampcontrol is in the, orp
Flash to passPull toward you slightly to activateand release to deactivate.PANEL DIMMER CONTROLUse to adjust the brightness of theinstrument panel and
To adjust the headlamps:1. Park your vehicle on a levelsurface about 25 feet (7.6 meters)away from a vertical plain surface(3). Check your headlamp al
5. Locate the vertical adjuster (2)for each headlamp. Adjust the aimby turning the adjuster controleither clockwise (to adjust up) orcounterclockwise
2. Measure the height from thecenter of your headlamp (indicatedby a 3.0 mm circle on the lens) tothe ground and mark an 8 foot(2.4 meter) horizontal
TURN SIGNAL CONTROL• Push down to activate the leftturn signal.• Push up to activate the right turnsignal.COURTESY/READING LAMPS (IF EQUIPPED)The dome
BULBSReplacing exterior bulbsCheck the operation of all the bulbs frequently.Function Number ofbulbsTrade numberHeadlamps (aerodynamic) 2 9008Headlamp
Replacing headlamp bulbs (aerodynamic)1. Make sure that the headlamp control is in the OFF position and openthe hood.2. Remove the four screws from th
Replacing park/turn and sidemarker lamp bulbs (aerodynamic)1. Make sure that the headlamp control is in the OFF position and openthe hood.2. Remove th
SAFETY AND ENVIRONMENT PROTECTIONWarning symbols in this guideHow can you reduce the risk of personal injury to yourself or others? Inthis guide, answ
Replacing headlamp bulbs (sealed beam)1. Make sure that the headlamp control is in the OFF position and openthe hood.2. Remove the four screws from th
Replacing park/turn/sidemarker bulbs (sealed beam)1. Make sure that the headlamp control is in the OFF position and openthe hood.2. Remove the four sc
Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only1. Make sure the headlamp switch isin the OFF position and then openthe tailgate to expose
Replacing cargo lamp and high-mount brakelamp bulbs1. Make sure the headlamp switch isin the OFF position.2. Remove the two screws and lampassembly fr
Replacing license plate lamp bulbsThe license plate bulbs are locatedbehind the rear bumper. To changethe license plate lamp bulbs:1. Reach behind the
MULTI-FUNCTION LEVERWindshield wiper: Rotate the endof the control away from you toincrease the speed of the wipers;rotate towards you to decrease the
TILT STEERING WHEEL (IF EQUIPPED)To adjust the steering wheel:1. Pull and hold the steering wheelrelease control toward you.2. Move the steering wheel
OVERHEAD CONSOLE (IF EQUIPPED)The appearance of your vehicle’s overhead console will vary according toyour option package.Storage compartment (if equi
To vent the moon roof: Press and hold the control. The moonroof must be in the closed position in order to move it into thevent position. To close, pr
When closing the power windows, you should verify they are freeof obstructions and ensure that children and/or pets are not inthe proximity of the win
SPECIAL NOTICESEmission warrantyThe New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and
Accessory delay (if equipped)With accessory delay, the window switches may be used for up to tenminutes after the ignition switch is turned to the OFF
Type AThe mirror heating elements aredesigned to operate regardless ofthe geographic location of thevehicle. There is no switch to turnon, or other op
Clearance lamps (if equipped)Illuminates when the headlamps orparking lamps are switched on.This provides additional visibility ofyour vehicle to othe
POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED)The accelerator and brake pedalshould only be adjusted when thevehicle is stopped and the gearshiftlever is
3. Press the SET ACCEL controland release it.4. Take your foot off the acceleratorpedal.5. The indicatorlight on theinstrument cluster will turn on.No
Reducing speed while using speed controlThere are two ways to reduce a setspeed:• Press and hold the COASTcontrol until you get to thedesired speed, t
STEERING WHEEL CONTROLS (IF EQUIPPED)These controls allow you to operate some radio and climate controlfeatures.Radio control features• Press MODE to
CENTER CONSOLE (IF EQUIPPED)Your vehicle may be equipped with a variety of console features. Theseinclude:• Utility compartment withcassette/CD holder
Door ajar: Displays when theignition is in the ON position andany door is open.Check fuel cap: Displays when thefuel cap may not be properlyinstalled.
Check trailer (if equipped):Displayed when a trailer connectionbecomes disconnected, eitherintentionally or unintentionally, andhas been sensed during
Event Data RecordingOther modules in your vehicle — event data recorders — are capable ofcollecting and storing data during a crash or near crash even
Selectable featuresResetPress this control to select and resetfunctions shown in the INFO menuand SETUP menu.Info menuThis control displays the follow
Most geographic areas (zones) have a magnetic north compass point thatvaries slightly from the northerly direction on maps. This variation is fourdegr
7. Press the RESET control to startthe compass calibration function.8. Slowly drive the vehicle in acircle (less than 3 mph [5 km/h])until the CIRCLE
• Differences in the automatic shut-off points on the fuel pumps atservice stations• Variations in top-off procedure from one fill-up to another• Roun
The sequence of the system check report and how it appears in themessage center is as follows:1. ENGINE TEMP2. TRANS TEMP3. OIL PRESSURE4. BRAKE FLUID
Language1. Select this function from theSETUP menu for the currentlanguage to be displayed.2. Pressing the RESET controlcycles the message center thro
Warning display StatusReduced engine power Warning cannot be resetStop engine safelyLow fuel level Warning returns after 10 minutesLow brake fluid lev
LOW OIL PRESSURE. Displayed when the engine oil pressure is low. Ifthis warning message is displayed, check the level of the engine oil.Refer to Engin
DATA ERR. These messages indicate improper operation of the vehiclenetwork communication between electronic modules.• Odometer• Fuel flow• Fuel level•
Tailgate removalYour tailgate is removable to allowmore room for loading.1. Lower the tailgate.2. Use a screwdriver to pry thespring clip (on each con
Notice to owners of diesel-powered vehiclesRead the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’sGuide Supplement for information regar
KEYSThe key operates all locks on your vehicle. You should always carry asecond key with you in a safe place in case you require it in anemergency.You
Childproof door locks (if equipped)• When these locks are set, therear doors cannot be opened fromthe inside.• The rear doors can be openedfrom the ou
Your vehicle is equipped with a remote entry system which allows you to:• unlock the vehicle doors withouta key.• lock all the vehicle doors withouta
The UNLOCK feature will work again after:• a door has become ajar,• the ignition is turned to the 4 (ON) position,• unlocking the vehicle using the ke
2. Do not wipe off any grease on thebattery terminals on the backsurface of the circuit board.3. Remove the old battery. Note: Please refer to local r
To program the keyless entrykeypads remote entry transmittersyourself:1. Ensure the vehicle iselectronically unlocked.2. Put the key in the ignition.3
• the 7 • 8 and the 9 • 0 controls on the keyless entry keypad arepressed, or• after 25 seconds of illumination.The dome lamp control (if equipped) mu
• The factory set code will work even if you have set your own personalcode.• If you set a second personal code it will erase your first personal code
• the brake is pressed before reaching 5 mph (8 km/h), and• the vehicle is traveling more than 5 mph (8 km/h).RelockThe autolock feature repeats when
6. Press the unlock control, then press the lock control. The horn willchirp once if autolock was deactivated or twice (one short and one longchirp) i
Use of your Ford light truck as an ambulance, without the FordAmbulance Preparation Package voids the Ford New Vehicle LimitedWarranty and may void th
SEATINGNotes:Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in theevent of a
Full bench seat (if equipped)• Lift the release bar to move theseat forward or backward. Ensurethat the seat is relatched intoplace.• Pull up on the l
40/20/40 front seat armrest and console (if equipped)To release the armrest, pull forwardon the strap and pull the armrestdown.To gain access to the s
Captain’s chair (if equipped)• Lift the bar to move the seatforward or rearward. Make surethat the seat is relatched intoplace.• To recline the seatba
Press to raise or lower the rearportion of the seat cushion.• Type A• Type B• Type APress the control to move the seatforward, backward, up or down.•
Using the manual lumbar supportFor more lumbar support, turn thelumbar support control toward thefront of vehicle.For less lumbar support, turn thelum
REAR FOLDING SEAT SYSTEM WITH LOAD FLOOR (IF EQUIPPED)The rear seatback has a split 60/40 seat. Each seat cushion can beflipped up into the seatback p
To gain access to the cupholdersand tray, pull down on the armrest.To gain access to the 60/40 loadfloor, store the cushion in theupright locked posit
It is extremely dangerous to ride in a cargo area, inside oroutside of a vehicle. In a collision, people riding in these areasare more likely to be se
2. To unfasten, push the releasebutton and remove the tongue fromthe buckle.The front outboard and rear outboard safety restraints in the vehicle arec
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